Four Shaft Shredder

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ENERPAT MSC-E1900 Four Shaft Aluminium Shredder Manufacturer

Name: ENERPAT MSC-E1900 Four Shaft Aluminium Shredder Manufacturer
Brand: ENERPAT
Rating: 5.0 (64 reviews)

Tired of shredders choking on bulky aluminum scrap, demanding constant blade changes, or producing inconsistent output? The ENERPAT MSC-E1900 Four Shaft Aluminium Shredder is engineered to conquer these challenges. Designed specifically for high-volume processing of automotive castings, extrusions, UBCs, and mixed aluminum scrap, its quadruple-shear action delivers industry-leading throughput and particle quality. Backed by robust German bearings and EU-sourced power trains, the MSC-E1900 guarantees the lowest cost per ton in demanding recycling operations.

Model:
MSC-E
Brand:
ENERPAT

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Four Shaft Shredder

ENERPAT MSC-E1900 Four Shaft Aluminium Shredder Manufacturer

Industry Challenges

In the aluminium recycling industry, one of the biggest hurdles is efficiently processing diverse aluminium waste materials. Traditional shredders often struggle with tough, tough and malleable aluminium profiles, leading to frequent breakdowns, high maintenance costs, and inconsistent output sizes. Additionally, the lack of intelligent control systems can result in operational inefficiencies and safety hazards.

ENERPAT's Solution: The MSC-E1900 Four Shaft Aluminium Shredder

Unmatched Shearing Power
Our four-shaft design generates immense shear force, enabling it to effortlessly shred through thick aluminium extrusions and other challenging materials. This results in higher processing speeds and reduced downtime.
Robust and Durable Build
1. Modular Assembly: Easy maintenance and repair with replaceable modules.
2. Ultra-Tough Cabinet: Constructed with a super-tough tenon-and-mortise plate and welded box structure for maximum durability.
3. Wear-Resistant Components: Import high-strength blades that can be re-welded and reused, lowering long-term maintenance costs.
Advanced Bearing System
Equipped with German FAG/SKF bearings, our shredder ensures smooth operation and longevity. The top-and-bottom split bearing housing simplifies maintenance and reduces the risk of damage from heavy loads.
Customizable Screen Options
Choose from a variety of screen types (round hole, hexagonal, fishbone) to achieve precise control over output particle size. This guarantees uniform shredded particle size for optimal recycling results.
Powerful Drive System
Combining a German Siemens motor with an Italian Bonfiglioli reducer, our shredder delivers consistent, high-torque performance. Experience low noise, minimal vibration, and energy efficiency.
Intelligent Control System
The Siemens/Schneider PLC electrical system provides a user-friendly interface with real-time monitoring. In case of overload, the blade shafts automatically reverse direction, while automatic shutdown occurs when material levels are low, enhancing safety and efficiency.

Operating Principle

Material Conveying

The materials are transported to the shredding chamber of the four shaft shredder.

Material Crushing

The materials are crushed using the principle of shearing and tearing between the four sets of knife rollers.

Screen Discharge

The crushed materials are discharged through a screen, and the particle size of the output is determined by the size of the screen holes.

Product Specification Sheet

Model	Motor Power(kw)	Shredding Chamber Length (mm)	Machine Size(mm)
MSC-E800	37-45	800	3145x1555x2551
MSC-E1000	2×15+2×22	1000	3945x1980x3080
MSC-E1300	37×2+15×2	1300	4300×4500×3000
MSC-E1600	75×2+45×2	1600	4650×4800×3500
MSC-E1900	90×2+55×2	1900	5000×5000×4000

Material Testing

Why Choose ENERPAT's Four Shaft Aluminium Shredder?

Enhanced Shear Force: Compared to traditional dual-shaft shredders, our four-shaft design provides significantly greater shear force, boosting efficiency and throughput.
Versatile Application: Ideal for various aluminium waste types, including cans, foils, profiles, and more.
Durable Construction: Built to last with robust modular assembly, wear-resistant components, and high-strength imported blades.
Smart Control: Equipped with a Siemens/Schneider PLC system for intuitive operation and automatic overload protection.

The ENERPAT MSC-E Series four shaft shredder, also known as a 4 shaft shredder or quad shaft shredder, is enhanced by multiple advanced technologies, providing more powerful four-shaft crushing. Compared to dual shaft shredders, the four shaft shredder has greater cutting force and higher crushing efficiency, allowing it to process various types of tough and ductile waste materials.

6 Key Core Advantages

Robust and Long-Lasting Construction

Modular Assembly: Designed for easy disassembly and reassembly, facilitating hassle-free maintenance and repairs.
Ultra-Tough Tenon-and-Mortise Plates: Enhance structural integrity, ensuring the shredder withstands rigorous use over extended periods.
Welded Box Structure: Provides exceptional strength and durability, safeguarding against wear and tear.
Resilient and Wear-Resistant Components

Repairable Wear Parts: Blades and other wear components can be re-welded and reused, significantly reducing replacement costs.
Imported High-Strength Blades: Engineered for superior toughness and impact resistance, ensuring consistent performance even under heavy loads.
Lower Maintenance Expenses: Durable materials and design minimize the need for frequent repairs, cutting down on long-term operational costs.
Premium German FAG/SKF Bearings

Enhanced Durability: These top-tier bearings extend the equipment's lifespan, ensuring reliable operation under demanding conditions.
Load Impact Absorption: Effectively dissipate the forces generated during shredding, protecting the machine from damage.
Top-and-Bottom Split Bearing Housings: Simplify bearing replacement and maintenance, reducing downtime and service complexity.
Versatile and Customizable Screens

Tailored Solutions: Choose from a variety of screen types (round hole, hexagonal, fishbone) to meet specific output size requirements.
Custom Screen Fabrication: We offer bespoke screen designs to perfectly match your unique processing needs.
Precise Particle Control: Maintain consistent shredded particle sizes, optimizing downstream recycling processes.
Powerful and Efficient Drive System

German Siemens Motor + Italian Bonfiglioli Reducer: This dynamic duo delivers unwavering power and torque, ensuring smooth and efficient shredding.
Quiet and Smooth Operation: Minimizes noise and vibration levels, creating a more pleasant working environment.
Energy-Efficient Design: Reduces power consumption without compromising on performance, lowering operational costs.
Intelligent Control with a Single Touch

Siemens/Schneider PLC Electrical System: Offers intuitive, visual operation through a user-friendly interface.
Automatic Overload Protection: In case of excessive load, the blade shafts automatically reverse direction to prevent damage.
Smart Material Level Sensing: The system shuts down automatically when material levels are low, preventing unnecessary wear and tear.

FAQ

Q1: What types of aluminium waste can the ENERPAT MSC-E1900 Four Shaft Aluminium Shredder process?

A1: Our shredder is designed to handle a wide range of aluminium materials, including cans, foils, profiles, extrusions, and more. Its powerful four-shaft mechanism ensures efficient breakdown of both soft and hard aluminium waste.
Q2: How does the four-shaft design improve shredding efficiency compared to traditional dual-shaft shredders?

A2: The four-shaft design generates significantly greater shear force, allowing it to shred through tough aluminium materials more quickly and effectively. This results in higher throughput and reduced processing time.
Q3: What maintenance features does the ENERPAT MSC-E1900 offer?

A3: Our shredder features a modular assembly for easy maintenance and repair. The wear-resistant blades can be re-welded and reused, while the top-and-bottom split bearing housing simplifies bearing replacement. Additionally, the intelligent control system provides real-time monitoring and automatic overload protection.
Q4: Can I customize the output particle size of the shredded aluminium?

A4: Yes, you can choose from a variety of screen types (round hole, hexagonal, fishbone) to achieve precise control over the output particle size. This ensures uniform shredded particle size for optimal recycling results.
Q5: What safety features are included in the ENERPAT MSC-E1900 Four Shaft Aluminium Shredder?

A5: Our shredder is equipped with an intelligent control system that includes automatic overload protection. In case of overload, the blade shafts automatically reverse direction to prevent damage. The system also shuts down automatically when material levels are low, enhancing operator safety.

Fouad Moussa

"The ENERPAT four shaft shredder has performed excellently in our new energy materials manufacturing process. Its powerful crushing capability and efficient operation ensure the smooth running of our production line. The equipment is robust in structure and easy to maintain, significantly lowering our operating costs. We are very satisfied with this purchase; ENERPAT equipment is truly reliable!"

Four Shaft Shredder

icon111 Pere Parm

"Since introducing the ENERPAT quad shaft shredder, the waste processing efficiency at our non-ferrous metal processing plant has significantly improved. This machine not only excels in crushing performance but also easily handles various types of metal waste. The equipment operates stably, produces low noise, and has relatively low maintenance costs. The ENERPAT four shaft shredder is the ideal choice for our non-ferrous metal processing industry!"

Four Shaft Shredder